Plastic-free
Fully customisable
Custom sizing
Customise this product
Sugarcane Box Insert
Made from sugarcane fibres, these sugarcane box inserts are more sustainable than plastic-based inserts. Ideal for securing, protecting, and showcasing your product. Can be moulded to fit multiple products and components.
- Renewable materials
- Plastic-free
- Custom styles
- Custom finishes
- Roadside recyclable
Select a preset
No Presets
Have questions? Contact us
Key features
Specification
Materials
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Sugarcane pulp
Made by blending sugarcane stalks with water. Sugarcane stalks are a renewable by-product of sugar production which are often thrown away or incinerated.
Production
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Aluminium moulds
Used to press sugarcane pulp into custom shapes. Moulds can be reused for future orders. - Dm
Dry moulding
Industry-standard process for manufacturing custom inserts. Dry sugarcane pulp is pressed into shape using bespoke aluminium moulds. Dry moulding creates a thicker, more textured finish than wet moulding. It’s also more cost-effective. - Wm
Wet moulding
Industry-standard process for manufacturing custom inserts. Wet sugarcane pulp is pressed into shape using bespoke aluminium moulds and then dried using high temperatures. Wet moulding creates a smoother, more premium finish than dry moulding but is more expensive. - E
Embossing
Embossing creates a distinctive, 3D effect. Embossing is possible on individual elements or over an entire design. Often used to add texture, highlight features such as text and logos or create a luxury finish. - D
Debossing
Debossing creates an imprinted effect. Debossing is possible on individual elements or over an entire design. Often used to add texture, highlight features such as text and logos or create a luxury finish.
Secondary packaging
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Poly bag
Sugarcane box inserts are placed in poly bags to protect them during transit. - Cc
Cardboard Carton
Sugarcane box inserts are transported in cardboard carton boxes. Carton boxes remove the need for unnecessary plastic packaging.
Transport
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International sea freight (Asia)
Sea freight is slower than international courier but has a significantly lower carbon footprint and is more cost-effective. Orders shipped by sea freight are typically in transit for 6-10 weeks.
End of life
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Roadside recyclable
Sourceful sugarcane box inserts are widely recycled at the roadside, but end-users should always check with their local authority.
Supply chain assurance
A resilient, responsible supply chain
Certifications
Vetted suppliers
Quality control
FAQs
We aim to provide a quote within one working day. Please note that depending on the information you submit, we may need some extra information before we can send you a quote - please provide as much information as possible for faster turnaround.
If you have an existing design file, the next step is sampling. Our manufacturers will provide a quote for your samples, and if you approve, they’ll be produced and sent to you for review. If you’re happy with them, we’ll then move into production.
If you don’t have an existing design file, one of our in-house designers will help you create a file. To do this, we will need physical samples or a 3D model of the items the inserts will hold. Once you’ve approved the design file we will send it to our manufacturer for a final quote, for both samples and your final order. If you approve, your samples will be produced and sent to you for review. If you’re happy with them, we’ll then move into production.
As sugarcane inserts are made bespoke, we always recommend sampling before production. Samples can be produced once your design file is approved. Sample fees will vary based on the design of the insert. The lead time for samples is 15 days plus transit time.
Yes, but your quote will be a best estimate. If you’re happy with your quote, you can then work with our in-house design team to create a bespoke insert.
Sugarcane box inserts are commonly used to protect, secure and showcase products within a mailer box. Sugarcane box inserts can be die-cut to fit multiple products and components, and branded with artwork, logos, instructions and more.
It depends on the size of your box and the size of the products or components you want to pack. If you’re unsure where to begin, or need advice, contact us.
Lead times vary based on your order quantity and the complexity of your design. Typically, sugarcane box inserts have a lead time of 12-17 weeks.
Yes. Product and component samples are needed to create an accurate mould for your sugarcane box insert. We’ll also need the size and style of your external box to create an accurately shaped insert.
Sugarcane pulp is a by-product of sugar production, made by blending sugarcane stalks with water. Sugarcane pulp is 100% natural, feels similar to cardboard and can be used as a more sustainable alternative to plastic.
Yes. A dieline is needed before we can provide a final quote. If you don’t have a dieline, you can work with in-house experts to produce a custom dieline. Contact us.
Setup costs cover the cost of the aluminium moulds which are used to press the sugarcane pulp into your custom shape. These costs start from £1,500 and will be included in your quote. As moulds can be reused, there are no setup costs after your first order.
Maximum size (LxWxH): 600x500x80mm
Minimum size (LxWxH): 15x15x5mm